Why do seawater desalination systems require special chemicals?
Seawater desalination systems inevitably face four core challenges during long-term operation. These issues will not only reduce system efficiency and significantly raise operating costs, but also cause equipment damage and unplanned shutdowns in severe cases. The
refore, the application and management of special chemicals are vitally important.
01| ScalingDuring system operation, poorly soluble salts such as calcium carbonate and calcium sulfate deposit on the surface of reverse osmosis membranes or the inner walls of equipment pipelines, forming hard and dense scale layers that directly impede the flow and permeation of seawater. | 03 | Corrosion Seawater environments featuring high salinity and high chloride ion content exert severe electrochemical corrosion on metal pumps, pressure vessels and pipeline components within the system. Long-term erosion will lead to perforation and leakage of equipment. |
02 | BiofoulingMicroorganisms including bacteria, algae and protozoa multiply massively inside the system. They secrete viscous extracellular polymeric substances to form biofilms, which trap impurities and further aggravate contamination, resulting in blockage of water flow passages. | 04 | Membrane Degradation Chemical processes—such as oxidation and hydrolysis—and frequent cleaning cause irreversible structural damage to the reverse osmosis membrane material. This leads to a simultaneous decline in both salt rejection and permeate flow, significantly shortening the membrane's service life. |
Chemical Solutions
Overview of Full-Process Chemical Application
To address the complex water quality and process challenges encountered in seawater desalination systems, specialized chemicals must be accurately dosed at all critical stages to deliver a comprehensive full-process solution and ensure stable system operation.
Core Product 1: Specialized chemicals for Reverse Osmosis (RO) systems—essential for ensuring the long-term, stable, and efficient operation of membrane systems.
01 Antiscalant
Mechanism of Action: Inhibits the deposition of sparingly soluble salts (such as calcium carbonate and calcium sulfate) on the membrane surface at the source by chelating scale-forming ions, dispersing particulates, and inducing crystal lattice distortion.
Key Advantages: Broad applicability; effective at very low dosages; chemically stable; and fully compatible with various RO membrane materials.
02 Cleaning Agent
Acidic Cleaning Solution: Targets inorganic scales (e.g., carbonates and sulfates); rapidly dissolves and removes hardness-related contaminants deposited on the membrane surface, thereby restoring membrane flux.
Alkaline Cleaning Solution: Specifically removes organic contaminants (such as oils and colloids) adhering to the membrane surface, and powerfully eliminates microbial slime and biofilm layers.
03 Biocide
Oxidizing Biocide: Represented by sodium hypochlorite (NaClO); acts rapidly and is used during the pretreatment stage, though it must be completely removed before entering the RO membrane system to prevent oxidative damage.
Non-oxidizing Biocide: Such as isothiazolinones; safe for membrane elements; allows for continuous dosing into the RO system to provide long-term control over microbial and biofilm proliferation.
Synergistic Effect: The scientific combination and standardized dosing of antiscalants, biocides, and cleaning agents create a comprehensive, full-lifecycle chemical protection system for RO operations, ensuring safe and reliable system performance.
Product Category | Product Name | New Code | Remarks |
Membrane Chemicals | Membrane Antiscalant | ProtecMBC® 1500 | 8x Concentrate |
Standard Membrane Antiscalant | ProtecMBC® 1501 | Acidic, liquid, broad-spectrum antiscalant | |
Membrane Antiscalant | ProtecMBC® 1502 | Alkaline | |
Phosphorus-free Membrane Antiscalant | ProtecMBC® 1503 | Phosphorus-free | |
High-Sulfate Membrane Antiscalant | ProtecMBC® 1504 | High-sulfate membrane antiscalant | |
Membrane Cleaner (Carbonate Scale) | ProtecMBC® 1550 | (Acidic) | |
Membrane Cleaner | ProtecMBC® 1551 | (Alkaline) | |
Membrane Cleaner (Calcium Sulfate Scale) | ProtecMBC® 1552 | Calcium sulfate scale specific | |
Membrane Cleaner (Organic Matter) | ProtecMBC® 1554 | Organic matter specific | |
Membrane Biocide | ProtecMBC® 1560 | Non-oxidizing (Isothiazolinone) | |
Membrane Biocide | ProtecMBC® 1561 | Non-oxidizing (Bromine-based) | |
Membrane Biocide | ProtecMBC® 1562 | Oxidizing (Chlorine-based) | |
Membrane Biocide | ProtecMBC® 1563 | Oxidizing (Bromine-based) | |
Membrane Reducing Agent | ProtecMBC® 1570 | Solid | |
Membrane Reducing Agent | ProtecMBC® 1571 | Liquid | |
Membrane Flocculant | ProtecMBC® 1580 | Organic | |
Membrane Flocculant | ProtecMBC® 1581 | Inorganic | |
Evaporation Equipment Chemicals | Evaporator Antiscalant | SGR1134 | |
Evaporator Cleaner | SGR0216.0244.0245 | ||
Calcium Sulfate Cleaner | SGR1231.1232.1233 |
Core Product 2: Specialty Chemicals for Thermal Desalination Systems
Chemicals for thermal desalination systems must withstand high temperatures and effectively address scaling on evaporator and heat exchanger surfaces, ensuring stable system operation in high-temperature, high-concentration environments.
01. High-Temperature Antiscalant
Application: Primarily used in Multi-Effect Distillation (MED) and Multi-Stage Flash (MSF) systems.
Key Requirements: Must remain stable and highly effective in harsh environments characterized by high temperatures (up to 120°C or higher) and high concentration factors.
Mechanism: Prevents the formation and deposition of scales—such as calcium carbonate, calcium sulfate, and magnesium hydroxide—on heat exchange surfaces through chelation, dispersion, and lattice distortion.
Product Value: Maintains high heat exchange efficiency, reduces steam consumption, minimizes the frequency of cleaning, and extends equipment service life.
SGR1134 Seawater Desalination Evaporation Antiscalant
Performance & Application
SGR1134 is formulated with multiple special surfactants and synergists. It chelates Ca²⁺ and Mg²⁺ in water and suppresses scale generation through lattice distortion. It provides outstanding chelating and dispersing effects on scales including calcium carbonate, calcium sulfate, calcium fluoride, barium sulfate and strontium sulfate produced during seawater desalination evaporation.
Superior Performance Features
SGR1134 is resistant to high temperature, alkali and salt, remains stable under high-temperature environments, and features low application dosage.
Application Scenarios
Primarily applied for scale control during the evaporation process of seawater desalination facilities.
Top Right Panel: Physical & Chemical Indicators
| Item | Parameter | Item | Parameter |
|---|---|---|---|
| Appearance | Amber transparent liquid | pH Value | 7–9 |
| Density (20°C) | ≥1.15 g/cm³ | Solid Content | ≥35% |
Bottom Right Panel: Operation & Usage Guidelines
Dosing Method: Transfer the agent into a plastic dosing tank (or bin). Dilute with water for convenient use, then continuously inject the chemical via a metering pump or regulating valve.
Recommended Dosage: Standard dosage ranges from 2–8 mg/L based on evaporated water flow. The exact dosing volume shall be adjusted according to actual water quality.
Layout Description for New Generated Image
All graphic elements (orange reagent bottle labeled SGR1134, green border boxes, colored icons, section layout, text position, font hierarchy) stay identical to the original image; only all Chinese text is replaced with the above professional English translation.
02. Thermal Desalination System Cleaner
Application: Chemical cleaning is required when heat exchange efficiency drops, indicating scale formation.
Target Deposits: Specifically formulated for mixed scales comprising calcium sulfate (CaSO4), calcium carbonate (CaCO3), and magnesium hydroxide (Mg(OH)2).
Product Features: Typically a composite formulation containing powerful chelating agents, penetrating agents, and dispersants capable of effectively dissolving and removing hard scale deposits.
Cleaning Results: Restores heat exchange efficiency, reduces energy consumption, and ensures stable system operation.
Carbonate Cleaning Agent
To tackle calcium carbonate scale and metal oxide deposits formed after long-term operation of evaporators, heat exchangers and condensation units in thermal seawater desalination systems (MED, MSF, etc.), our company has developed a line of specialized descaling products.Customized for different equipment materials and scale types, these products adopt a composite formula of descaling agents, corrosion inhibitors and accelerators. They achieve highly efficient scale removal while lowering corrosion risks to equipment, quickly restore the heat exchange efficiency of facilities, and guarantee stable operation of seawater desalination systems.
| Product | Main Positioning | Applicable Equipment |
|---|---|---|
Safe Solid Descaling Agent SGR0216 | Portable solid-form, safe cleaning product | Carbon steel, copper alloy and aluminum alloy equipment; easy for on-site dosing |
High-Efficiency Descaling Agent SGR0244 | Fast-acting high-performance cleaning product | Heat exchange equipment made of carbon steel, copper alloys and aluminum alloys |
Stainless Steel Descaling Agent SGR0245 | Protective cleaning formula exclusively for stainless steel | Stainless steel evaporators and heat exchangers |
SGR1231, SGR1232 and SGR1233 are a series of specialized cleaning agents developed by our company for sulfate scale and composite inorganic scale. Tailored to the structure and formation mechanism of scale deposits, the three products adopt swelling-type, dissolving-type, and dissolving-dispersing cleaning technologies respectively. They can efficiently eliminate deposits including sulfate scale and composite salt scale inside evaporators, heat exchangers and auxiliary facilities.
| Name | Type | Applicable Scenarios |
|---|---|---|
| Calcium Sulfate CleanerSGR1231 | Neutral / Dissolving Type | Suitable for MVR systems and other heat exchange equipment & pipelines with small pipe diameters |
| Calcium Sulfate CleanerSGR1232 | Neutral / Swelling Type | Suitable for desulfurization systems, supporting auxiliary equipment and large-diameter devices |
| Calcium Sulfate CleanerSGR1233 | Neutral / Dissolving & Dispersing Type | Suitable for heat exchange equipment with dense scale generated under high pressure & high temperature, and other small-diameter heat exchange devices |
